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Unlock Hidden SUV Camper Storage: The Surprising Hack That Saves Space Instantly!

How I Transformed My SUV’s Forgotten Nooks into Functional Camper Space

Author

Ark
August 23, 2025

Upgrading Your SUV Camping Experience: Tailgate Storage Solution for a 2000 Toyota Land Cruiser

SUV camping offers a unique blend of adventure and constraint, especially when it comes to storage. Unlike vans or RVs with their expansive storage options, SUVs demand creativity to maximize every inch of space. For me, one of the most exciting aspects of SUV camping in my 2000 Toyota Land Cruiser is figuring out clever ways to organize gear in its compact interior. Today, I’m sharing how I transformed the tailgate of my Land Cruiser into a highly functional storage solution using a product from Huracan Fabrication. This upgrade not only enhances storage but also maintains the tailgate’s utility for sitting, organizing, and prepping for outdoor adventures.

Why Tailgate Storage?

The tailgate of my Land Cruiser has always been a workhorse. It’s where I sit and sort my backpack before a hike or even boil water for a quick meal. Vehicles like Land Cruisers, Jeeps, and 4Runners benefit from a robust aftermarket for modifications, and tailgate storage solutions are a game-changer for campers. The stock tailgate is functional, but it lacks dedicated storage. Huracan Fabrication’s tailgate storage insert changes that by adding lockable compartments within the tailgate itself, perfect for lightweight, bulky items that would otherwise clutter the cargo area.

The Installation Process

I’m not mechanically inclined, so I approached this project with some trepidation. However, with clear instructions from Huracan Fabrication, a detailed video from the Lexus Overland YouTube channel (focused on a Lexus LX470, the luxury cousin of my Land Cruiser), and a bag of basic tools, I felt ready to tackle the installation. Here’s a step-by-step overview of the process, which took me about four and a half hours, including filming.

Step 1: Removing the Carpeted Layer

The first task was to remove the carpeted layer on the tailgate using a trim removal tool, purchased for $12 at Harbor Freight. This exposed the inner panels, held in place by plastic automotive pins. The process was straightforward, though I had to be gentle with the 25-year-old plastic to avoid breakage.

Step 2: Disconnecting Panels and Wiring

Next, I removed two panels secured with Phillips screws, revealing wiring for the tail lights and locking mechanism. I carefully disconnected three plugs—one for each taillight and one for the lock—and tucked the cables into a compartment to protect them during cutting. Labeling each plug with a Sharpie (e.g., “right,” “left,” “lock”) ensured I could reconnect them correctly later.

Step 3: Cutting the Tailgate

The most nerve-wracking part was cutting the tailgate to fit the storage insert. Huracan Fabrication provided a laser-cut paper template, which I aligned with the tailgate’s anchor holes using included bolts. I traced the cut lines with a Sharpie, then used an angle grinder with a metal cutting disc to make the cuts. To protect the car from sparks, I placed the product’s shipping box over the rear bumper. An oscillating multi-tool helped clean up tight corners. Surprisingly, this step went smoothly, with no damage to critical components.

Step 4: Smoothing and Painting

The cuts left rough, sharp edges, so I used a flap disc on the angle grinder and a Dremel-like tool to smooth them. After vacuuming debris and cleaning with isopropyl alcohol, I painted the exposed metal edges to prevent rust. This step ensured the tailgate remained durable and corrosion-free.

Step 5: Adding Sound-Deadening Foam

To reduce rattling, I installed the provided sound-deadening foam inside the tailgate. This was the most tedious part, as the foam required precise cutting to fit around internal components. The foam was easy to tear, which made fitting it both simple and frustrating, but it ultimately provided a cushioned surface for stored items.

Step 6: Installing the Storage Insert

The main event was installing the steel storage insert, made in the USA by Huracan Fabrication. I aligned the insert with the tailgate’s anchor holes, secured it with Allen head bolts and lock nuts, and reattached the wiring. The insert felt sturdy—stronger than the stock tailgate, according to the manufacturer—and added two lockable hatches for secure storage.

Step 7: Adding the Carpet and Locks

I opted for the marine-grade carpet option, which protects the insert from heat and adds a polished look. Aligning the pre-cut holes with the insert’s lock and bolt points was straightforward. The included locks were installed, though I initially placed one upside down (easily fixed). A minor issue arose with the tailgate catching on the carpet edge when closing, but adhesive furniture sliders from Walmart resolved this.

The Result: A Game-Changing Storage Solution

The finished tailgate storage is a triumph. It’s seamless, looking like a factory-installed feature, and it’s robust enough to sit or stand on. I tested the lock mechanism (it works perfectly) and confirmed the tailgate’s structural integrity. The installation took longer than expected—four and a half hours compared to the three hours reported by another installer—but the result was worth it.

What’s Inside?

The storage compartments are ideal for lightweight, bulky items, freeing up space elsewhere in the vehicle. Here’s what I’ve stored so far:

  • Extra tissue box: A backup for the one on my headrest.

  • Zip ties: Always useful for securing gear.

  • Gas can spout extension: A $5 Amazon find for tricky fuel cans.

  • Gloves: For handling rough materials.

  • Flag: For marking long loads like lumber.

  • Paper towel roll: Half-used, for quick cleanups.

  • Plastic shopping bags: Used as trash bags.

  • Gallon-sized Ziplock bags: For organizing small items.

  • Flip-flops: For showers or impromptu swims.

  • Ratchet straps and bungee cords: For securing cargo.

  • Toilet paper: A camping essential.

  • Foam sit pad: A gift from a subscriber, perfect for quick campsite seating.

Despite this haul, the compartments are only about two-thirds full, leaving room for more gear. I considered adding a wrench roll but decided against it due to the added weight. The steel insert makes the tailgate noticeably heavier, so I’m prioritizing lighter items to keep it manageable.

Final Thoughts

This tailgate storage upgrade from Huracan Fabrication is a brilliant solution for SUV campers. It maximizes space, maintains functionality, and looks fantastic. While the installation was intimidating for a novice like me, the clear instructions and template made it achievable. The process was a fun challenge, blending creativity and problem-solving—core elements of SUV camping.

If you’re considering a similar upgrade for your Land Cruiser, truck, or other vehicle with a tailgate, I highly recommend checking out Huracan Fabrication’s products (available in the US and Australia). For more details, visit their website or watch the Lexus Overland video that guided my installation.

For more SUV camping tips, free campsite maps, and exclusive content, check out my new site, Adventure Know, or visit SUVRVing. What would you store in a tailgate like this? Let me know your ideas!